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--> Products Stamping Presses Sheet-metal Machinery Used Machinery(KUEC) Komatsu Industrial Machinery Exhibition Hall Agency Exhibition Space Maker's Voice --> Official YouTube Channel Open Source Software (OSS) Support & Service Select from Category Select from Trouble Purpose Select from the Product Contact Us (Domestic Service & Ocerseas Service) Grants and Assistance Support --> Komtrax Features Predictive maintenance System User's voice basic terms youtube --> Profile News release Corporate Profile President's Greetings DX Strategy --> history --> Group Companies Location of HeadOffice and Domestic Plants Global Operations Regional Contribution Recruitment information --> Contact Us Jp Jp HOME Stamping Presses H1F-2 Features Details User’s voice, Machining example News release Exhibition machine--> Free motion for your Future.New H1F-2 Improves Your Manufacture, Changes Your Future AC Servo Presses H1F-2series H1F110-2 / H1F150-2 / H1F200-2 Different products with just one of this servo press: Simpler motion setting: Maintaining product accuracy for a long time The same power source capacity with conventional mechanical press --> Catalog Download The new Komatsu servo presses not only realize high forming accuracy but also save costs with many secrets. Key words: money making presses. Different products with just one of this servo press: Rotation Motion Pendulum Motion Aren't you using different presses in stroke length and production speed, though pressurizing capacity is the same? With drawing: Generally with drawing, forming products are high in height and drawn from high slide position. Therefore, a press of long stroke length and of high workload has to be used. With progressive forming: Generally with progressive forming, products are low in height and production numbers are many. Therefore, a press of short stroke length and of high production speed (SPM) is needed. Many different presses may be necessary: Previously therefore, different types of press had to be used for different types of product. Sometimes, companies had to purchase a new machine to widen their product range. Just one press of ours, having long stroke length of No. 1 among competition and combining with pendulum motion, makes both general-purpose use and high productivity compatible. With the longer stroke length, production speed is the same or faster than conventional machines! It provide you with wide general-purpose applications. It has the long stroke length, of No. 1 among competition, to cope with variety of products.Setting at the lowest stroke length to meet the product height with the pendulum motion, high productivity can be achieved.With this servo press of excellent versatility, you can flexibly respond to the market variation. Your browser does not support the video tag. Your browser does not support the video tag. Stroke length is No. 1 among competition: The stroke length is longer even than that of our previous servo presses by 20 - 33 percent. Simpler motion setting: Are your productivity and forming performance compatible? For improving forming performance: It is commonly accepted that low speed forming is suitable to general drawing and bending, and that low speed forming and stop motion at bottom dead center to plate forging and crashing. On the other hand, lower slide speed and stop motion are contradictory to high forming performance and make productivity lower. For improving productivity: Moving the slide at the highest speed while not forming, and using the most suitable motion while forming (die touching through finishing) will make increase production speed. Trial and error motion change: But generally it is impossible to know momentary starting (die touching) point of forming visually. Trial and error motion setting was necessary for pursuing productivity. Troublesome motion setting is resolved by our "Optimizing Motion System (OMS)." Just try forming once and press a button. The die touching point will be recorded. About in one minute. Your browser does not support the video tag. Movie：Optimizing Motion System (OMS). Maintaining product accuracy for a long time Doesn't product accuracy variate after some time? Effect of various kinds of heat: Surrounding temperature change and heat generated in the press/dies make dimensions of the press/dies change, and eventually affect product accuracy. Such effect can be made minimal in a constant temperature room, but cannot be expected in many ordinary production sites. For stable production of acceptable products: We suppose, at many production sites, you are taking care, upon experiences, to secure acceptable products by stopping operation to adjust die height periodically and by increasing frequency of sampling inspection. Based on actual slide position measured by the linear scale and actual forming load measured by the load monitor, slide positions are automatically controlled, with Komatsu's own technology. Auto BDC Correction High accuracy of bottom dead center can be maintained by offsetting its variation to be in a certain range. 初期値に対し"±10μm"で補正 --> Auto Load Compensation Stable and high accuracy forming can be maintained by offsetting variation of the largest load to be in a certain range. 初期値に対し"±5kN"で補正 --> Your browser does not support the video tag. Movie：Assist Function for Production With the reverse motion, further "ultra"-high precision forming is made possible. With the full closed feedback control, "ultra"-high precision forming can be realized. Use the reverse motion for products that require further bottom dead center accuracy, as in half blanking. The full closed feedback control that makes the slide reverse before the bottom dead center based on the actual slide position measured by the linear scale maintains every bottom dead center position to realize "ultra"-high precision forming. 初期値に対し"0&＃xFF5E;10μm"で補正--> The same power source capacity with conventional mechanical press Is your power source capacity enough? Power source capacity and consumption of mechanical press: With the mechanical press, forming is done accumulating forming energy by rotating the flywheel. Required power source capacity is relatively small, but it always consumes power since it constantly rotate the flywheel. Power source capacity and consumption of conventional servo press: The servo press forms and accelerates receiving energy directly from the plant power source. It requires large amount of energy (electric current) momentarily on forming and therefore relatively large power source capacity, but overall power consumption is relatively small since it consumes power only on forming. You may have to increase power source capacity: Previously, when a mechanical press is replaced with a servo press, energy could be saved, but oftene power source capacity had tobe increased. The peak power currency suppression capacitor (optional) suppresses power source capacity. When a mechanical press is replaced with a servo press, power source capacity hasn't to be increased if a peak power currency suppression capacitor (optional) is equipped. Peak power currency suppression capacitor (optional): By storing power in the capacitor from the primary power source and by using it on forming and accelerating, the same power source capacity as for the previous mechanical press can be used. On the other hand, by storing power that the press generates on deceleration and using it on forming, power consumption can be saved. Using the same power source capacity as for the mechanical press, energy saving can be achieved. Your browser does not support the video tag. Movie：Eco-Friendly Acquiring MF Eco machine certificate: A MF Eco machine certificate was awarded by Japan Forming Machinery Association.We help you promote energy saving at your plant. Details Model H1F110-2 H1F150-2 H1F200-2 Frame Structure C Frame O Frame C Frame O Frame C Frame O Frame Capacity kN 1100 1500 2000 Slide Stroke mm 200 250 300 Max SPM min-1 70 60 50 Pendulum Slide Stroke mm 30〜150 30〜200 30〜250 Pendulum Max SPM min-1 -77/ St150 -102/ St80 -138/ St30 -79/ St160 -88/ St120 -100/ St80 -62/ St200 -72/ St160 -89/ St110 Die Height mm 350(Standard) / 380(Long) 420(Standard) / 450(Long) 450(Standard) / 480(Long) Slide Adjustment mm 100 120 Slide L-R mm 620 700 700 820 850 1050 F-B mm 530 550 650 Bolster L-R mm 1100 900 1100(Standard) / 1250(Wide) 1070 1450 1200 F-B mm 680 680 760 840 Thickness mm 150 150 165 180 User’s voice"H1F-2" From Mie Kondo Co., Ltd. We had been doing crushing forming of a small portion on pipe using a 300 ton forging press, since conventional mechanical press produced wide accuracy variations. We tried it using a H1F-2 machine, and now we can have stable and high precision forming done. We also used the H1F-2 machine for crushing forming on 62 mm diameter cupper alloy bar. Flatness of the crushed area is very important with the product, which is hard with other presses. Stable and high precision forming has become feasible with H1F-2 by controlling movement at bottom dead center. From Y Company We were to manufacture a product that requires severe accuracy with burring and would surely be out of tolerance unless it is formed using a press that is excellent in bottom dead center accuracy and in repeatability. We may be able to improve fraction defective to a degree of one digit lower (with H1F-2) than with mechanical presses. One of the features of H1F-2 is that the points when the maximum load is loaded and the load is released are graphically displayed and visually checked, which makes us easier to figure out points to accelerate and decelerate. Machining example Drawing of SUS or Processing resistant material Fewer Shock Marks & Cracking, Higher Formability Link Motion(Rotation) Minor Diameter Piercing Less Vibration, Longer Die Life and Higher Productivity Link Motion(Pendulum) Precision Blanking for a Gear or a Profile Less Processing Heat, Longer Die Life and Higher Productivity Link Motion(Pendulum) Precision Bending Higher precision of BDC, Higher Accuracy of Products 　"Auto BDC Correction"Link Motion(Pendulum)Accuracy of Correction is ±10μm Sheet Forging and High Load Forming Less Processing Heat, Higher Accuracy of Products 　"Auto Load Compensation"Link Motion(Rotation)Stabilize Forming Load ProductsStamping Presses Servo Presses H1F-2 H1F-1 H2W Mechanical Presses OBS E2W L1B L2G/E2G L2M/E2M L2T/E2T Forging Presses L1C L2C H1C Large Press System H*FTL E4T ProductsH1F-2 Catalog Contact Us User’s voice --> Products Stamping Presses H1F-2 H1F-1 H2W H2FM --> OBS E2W L1B L2G/E2G L2M/E2M L2T/E2T L1C L2C H1C H*FTL E4T SF*H --> Sheet-metal Machinery TWCL --> TLM TLH KFL TLV TLX PVS PBZ PAS TFP510-3 TFP --> TFPL TFPV SHS --> GT3300 GT3165 --> 溶接ロボット --> 切断ロボット --> Used Machinery Official YouTube Channel Open Source Software (OSS) Service Contact Us (Domestic Service & Ocerseas Service) クラッチブレーキ用ダブルバルブ定期交換のお願い プレスブレーキ挟まれ防止 ツイスタ火災防止 レーザ加工機火災防止 溶接ロボットシステム火災防止 --> 工事実施までの流れ 機械のロックアウト 作業前　エリア安全養生 --> Training on safety, operation and maintenance Consumables and important parts for safety 潤滑フィルター清掃方法 タイミングベルト清掃方法 サーボプレス（Ｈ１Ｆ機）オイル交換作業 プレスブレーキ（ＰＶＳ機）本体への給脂 バックストップの給脂 --> Periodical inspection specified by manufacturer Specific voluntary inspection Annual maintenance contract for laser machine Annual maintenance contract for servo presses プレスブレーキ向けレーザー式部品装置AKAS --> Light guard Conversion to Invertor Motor Retrofitting transfer feeder プレスブレーキ アイクランプ ベンディングサポート オーナコントローラＲＲ リンクコントローラＲ --> Replacing sequencers Replacing NC unit Replacing controller of press Relocation コマツ純正油 SDS(安全データシート) H1F-2型　生産下限と下限の違いについて ベンディングアイの使用環境の注意点 プレスブレーキ金型カタログ（PDF） --> Grants and Assistance Support --> Komtrax Komtrax Features Predictive maintenance System User's voice Basic terms Profile News release Corporate Profile President's Greetings DX Strategy History --> Group Companies Location of HeadOffice and Domestic Plants Global Operations Recruitment information --> Regional Contribution Contact Us Imprint Sitemap Privacy Policy Copyright© Komatsu Industries Corp. All rights reserved. Stamping Presses Servo Presses H1F-2 H1F-1 H2W H2FM --> Mechanical Presses OBS E2W L1B L2G / E2G L2M / E2M L2T / E2T Forging Presses L1C L2C H1C Large Press System H*FTL E4T Press Peripherals SF*H --> Service Komtrax Sheet-metal Machinery Laser Cutting Machine TWCL --> TLM TLH KFL TLV TLX Bending Machine PVS PBZ PAS Shearing Machine SHS Twister Cutting Machines TFP510-3 TFP --> TFPL TFPFIT --> TFPV Gatling Press Center GT3300 GT3165 --> Robot Welding Robot Cutting robot --> Service Komtrax if(location.protocol == 'http:') { location.replace(location.href.replace(/http:/, 'https:')); } --> Protection of Personal Information and Use of COOKIE This website uses COOKIEs on some pages in order to ensure customers’ comfortable use of the website. When you use this website, please agree to our use of COOKIEs. If you continue to browse this website even without agreeing to our use of COOKIEs, we consider that you have consented to our use of COOKIEs. 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